Treatment FAQ

how to engineer treatment system

by Alda Skiles IV Published 3 years ago Updated 2 years ago
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What makes up an industrial wastewater treatment system?

An industrial wastewater treatment system might be made up of the technologies necessary to remove any number of the following: Biochemical oxygen demand, or BOD, refers to the amount of dissolved oxygen needed by aerobic biological organisms to break down organic matter into smaller molecules.

What is a systems engineer?

Systems may include products, people, services, information, natural elements, or processes—or a mix of several depending on the job. As a systems engineer, you are in charge of troubleshooting and communicating with all parties involved in implementing and using the system.

Who decides the treatment scheme in a sewage treatment plant?

Based on above data the treatment specialist decides the treatment scheme.A typical treatment scheme involves Physicochemical treatment like coagulation settlement of suspended solids. Biological Treatment to remove dissolved organics. Filtration er for removal of residual pollutants.

Why do you need a wastewater treatment system?

The most appropriate industrial wastewater treatment system will help the facility avoid harming the environment, human health, and a facility’s process or products (especially if the wastewater is being reused).

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What are the 4 steps of sewage treatment?

4 Steps of Community Water TreatmentCoagulation and Flocculation. ... Sedimentation. ... Filtration. ... Disinfection.

What are the three steps of treatment?

The three stages of wastewater treatment are known as primary, secondary and tertiary.

What are the 7 steps of wastewater treatment?

Treatment StepsStep 1: Screening and Pumping. ... Step 2: Grit Removal. ... Step 3: Primary Settling. ... Step 4: Aeration / Activated Sludge. ... Step 5: Secondary Settling. ... Step 6: Filtration. ... Step 7: Disinfection. ... Step 8: Oxygen Uptake.

What are the 3 steps to wastewater treatment?

There are three main stages of the wastewater treatment process, aptly known as primary, secondary and tertiary water treatment. In some applications, more advanced treatment is required, known as quaternary water treatment.

What is staging in STP?

The Sewage Treatment Process essentially includes three stages. The three stages can be divided into primary, secondary, and Tertiary. In each step, water is purified to the next level to access clean water for humans and the environment.

What are the stages of STP?

STP marketing (Segmentation Targeting, and Positioning) is a three-step marketing framework. With the STP process, you segment your market, target your customers, and position your offering to each segment.

What are the 5 stages of water treatment?

Public water systems often use a series of water treatment steps that include coagulation, flocculation, sedimentation, filtration, and disinfection.

How does ETP work?

The principle of operation of ETP is Physico-Chemical treatment followed by Polishing Treatments like –Sand Filtration, Activated Charcoal treatment (Adsorption), Ozonisation (Chemical Oxidation), Ultra Filtration (UF), Reverse Osmosis (RO) and evaporation (If required). Features : Semi-automatic Operation.

What is called sludge?

The residue that accumulates in sewage treatment plants is called sludge (or biosolids). Sewage sludge is the solid, semisolid, or slurry residual material that is produced as a by-product of wastewater treatment processes. This residue is commonly classified as primary and secondary sludge.

Why is ETP important?

Effluent treatment plant cleans industrial effluents, contaminated water from outlet pipes, reservoir, rivers, lakes etc and reclaim the water resource for using in different purposes. ETP are mostly installed in industries like textile industry, Medicine manufacturing, leather industry, and chemicals industry.

What is water treatment process?

Water treatment is any process that improves the quality of water to make it appropriate for a specific end-use. The end use may be drinking, industrial water supply, irrigation, river flow maintenance, water recreation or many other uses, including being safely returned to the environment.

What is waste water treatment process?

Wastewater treatment is a process used to remove contaminants from wastewater and convert it into an effluent that can be returned to the water cycle. Once returned to the water cycle, the effluent creates an acceptable impact on the environment or is reused for various purposes (called water reclamation).

What are the requirements for wastewater treatment?

An efficient and well-designed wastewater treatment system should be able to handle: 1 process variations in contamination and flow 2 variations in water chemistry needs and required chemical volumes adjustments 3 possible changes in water effluent requirements

Why is wastewater treatment important?

The most appropriate industrial wastewater treatment system will help the facility avoid harming the environment, human health, and a facility’s process or products (especially if the wastewater is being reused). It will also help the facility curb heavy fines and possible legal action if wastewater is being improperly discharged into a POTW ...

How does dewatering sludge work?

The sludge water is put onto the press and runs between two belts that squeeze the water out, and the sludge is then put into a big hopper that goes to either a landfill or a place that reuses the sludge.

What happens if nitrates are not removed from wastewater?

If large amounts of nitrates and/or phosphates are not removed from wastewater and these nutrients are discharged into local environments, they can lead to an increase BOD and extensive weed growth, algae, and phytoplankton.

What chemicals are in wastewater?

Some common chemicals found in wastewater include diethylstilbestrol, dioxin, PCBs, DDT, and other pesticides . These “endocrine disruptors” can block hormones in the body and affect the functions these hormones control. [Download our free wastewater treatment system e-book.]

Do you need to disinfect before filtration?

Sometimes this step is done upstream before filtration so the filters are disinfected and kept clean. If your system utilizes this step prior to filtration, you will need to use more disinfectant . . . this way the filters are disinfected and kept free from bacteria (as well as the filtered water).

Is wastewater a static process?

Treating wastewater is rarely a static process , and a wastewater treatment system that is engineered to accommodate fluctuations in treatment needs will go a long way in avoiding costly replacements/upgrades down the line. An efficient and well-designed wastewater treatment system should be able to handle:

How many parameters are needed to assess wastewater quality?

A - There are about 36 to 38 parameters that need to be analysed to assess the wastewater quality. These are called water quality Parameters and indicate presence of pollutants in the water.These parameters are listed in State/Federal or Central pollution control board was site or a standard water / wastewater treatment hand book.

Can water be used to make biogas?

If the water contains large amounts of organic materials, and/or you use an active sludge process, you will get a lot of sludge that can be used to make biogas, that can improve the economics of your plant.

What is distributed end of pipe treatment?

There are two ways for the distributed end of pipe treatment of effluents, with or without partial treated effluent return to the process. The distributed end of pipe treatment of effluents in a process reduces the capital and operational costs in a process.

What is sequential batch reactor?

A sequential batch reactor (SBR) is a system where an activated sludge process takes place. It usually operates in stationary cycles where reactions and sedimentation occur in the same place. In a SBR, organic matter, nitrogen and phosphorus can be biologically removed ( Artan, 2005 ). The major difference between the SBR and conventional continuous-flow activated sludge systems is that SBR carries out the functions of equalization, reaction and sedimentation in a time sequence rather than in the conventional space domains ( Chambers, 1993 ). Thus, it is possible to have flexibility in the reactor capacity, as a function of the cycle time.

What are the three energy-consuming systems in oil refining?

In this chapter, energy- and water-consuming systems in oil refining and petrochemical complexes are classified into three groups: heat and power systems, water and wastewater networks, and effluent treatment systems . In the first section, Heat and Power Integration methods for optimum design and retrofit in oil and petrochemical plants are demonstrated. The second section focuses on methods for water and wastewater minimisation. In the third section, the application of Process Integration in the design of energy-efficient effluent treatment systems for grass-roots and retrofit situations is presented. Applications of the proposed methods are demonstrated through real-life case studies.

Which sector is the second highest emitter of all manufacturing sectors?

For VOCs, the pulp and paper sector is the second highest emitter of all manufacturing sectors, second only to commodity chemicals. For NO x, pulp and paper is the fourth highest, behind electric power, oil and gas extraction, and commodity chemicals. For fine particles, it is second only to electric power.

How much does a civil engineer make in wastewater treatment?

While the path to entering the wastewater engineering field is demanding, it can be well worth it, with median annual salaries starting at roughly $80,000 per year.

What is wastewater civil engineering?

Wastewater civil engineers are the chief developers of the infrastructure that recycles one of the most important natural resources in the United States. This infrastructure is quite innovative and complex, often requiring a great deal of thought and planning to make sure it properly uses its natural surroundings. Training is an important aspect of successful wastewater infrastructure planning and management. In order to work as wastewater civil engineers, professionals may need to go through extensive training to receive the necessary certifications and licensing requirements needed for managing such an important infrastructure.

What is the role of civil engineers in wastewater?

Civil engineers also play an important role with the implementation of their plans, such as working with state agencies to make sure that the wastewater plant follows regulatory guidelines, helping manage the contracts a plant holds with third parties and overseeing incoming project bids and terms.

What is wastewater training?

Training is an important aspect of successful wastewater infrastructure planning and management. In order to work as wastewater civil engineers, professionals may need to go through extensive training to receive the necessary certifications and licensing requirements needed for managing such an important infrastructure.

What is civil engineering?

Civil engineers hold a variety of pivotal positions surrounding wastewater treatment and management, which are crucial to the continued success of the United States’ wastewater infrastructure.

Why is wastewater management important?

Wastewater management engineers are crucial to maintaining the United States water supply. The American Society of Civil Engineers forecasts that faulty wastewater systems will cost the United States over $2 trillion between 2011 and 2040. Our nation will need talented civil engineers to help ensure our nation’s water stays as clean as possible.

Why do we need a civil engineer?

It is the civil engineer’s role to find corrective solutions. For example, one solution to remedy low water levels is for engineers to oversee the drilling of new water wells to raise area water production. In instances where a district’s water supply is dangerously contaminated, a civil engineer may conduct special tests to determine where a well draws moisture from to find the contamination source. Civil engineers are also called upon when there are serious wastewater plant equipment failures or when plant conditions threaten worker safety.

How does EGR reduce NOx?

However, while these are proven paths to reducing NOx emissions, there are trade-offs associated with each approach. EGR limits combustion temperature by introducing cooled exhaust gas into the intake system, reducing NOx. EGR has the advantage of causing a relatively small change in the amount of ancillary hardware.

What is CAE in automotive?

CAE (computer assisted engineering) has become a popular tool for development of both the automotive catalyst and the total after-treatment system . This paper reports on using the CAE approach for modeling the DOC (diesel oxidation catalyst) + CSF (catalyzed soot filter) system. Two cases of modeling are shown here. One case is a modeling of DOC pre-cat in which the transient HC (and CO) gas performance is required. In this model, the parameters shown below are used; the random pore model for a gas diffusion, HC adsorption capacity as a function of temperature, HC desorption rate and HC reaction rate. Calculated catalyst performance correlated to the experimental results, thus validating the model. Another case is a modeling of DOC + CSF in which active regeneration of CSF is required. The CSF is used for diesel exhaust soot filtering, and the accumulated soot is periodically combusted to regenerate the CSF. Additional fuel is supplied to the DOC by post injection and/or fuel dosing into the exhaust pipe upstream of DOC and the resulting exotherm provides the heat for soot combustion on the CSF. In this study the uniformity of soot regeneration in the CSF was investigated as a function of fuel supply uniformity to the DOC.

Is biodiesel a fuel injection system?

In addition, the introduction of bio-diesels is a cause of concern for fuel injection systems. The first generation of bio-diesels based on the esterisation of plant oils are subject to oxidation and deterioration with time.

Does exhaust throttling reduce air-fuel ratio?

Intake or exhaust throttling may reduce air–fuel ratio and increase the exhaust temperature for the aftertreatment system (e.g., DPF regeneration, SCR, LNT). Exhaust throttling generally produces less BSFC penalty than the pre-compressor intake throttling. However, any throttle valves placed in any part of the engine air system increase BSFC significantly, and their use should be avoided or minimized in engine system design. Although all the air control valves can achieve a wide range of controls of exhaust temperature and space velocity by adjusting the air flow rate, only VVA (e.g., early or late IVC, or cylinder deactivation) can achieve them without BSFC penalty. Early EVO and the valve events to obtain internal EGR may also increase the exhaust temperature. The benefit of exhaust temperature increase by VVA is especially important at light loads and during warm-up.

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What Is A Wastewater Treatment System?

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A wastewater treatment system is a system made up of several individual technologies that address your specific wastewatertreatment needs. Treating wastewater is rarely a static process, and a wastewater treatment system that is engineered to accommodate fluctuations in treatment needs will go a long way i…
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How Does A Wastewater Treatment System Work?

  • Specific treatment processes vary, but a typical wastewater treatment facility process will usually include the following steps:
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Other Possible Steps to The Wastewater Treatment Process

  • Lime softening
    In waters where you have high hardness or sulfates, or other constituents you need to precipitate or take out, a lime and/or a lime soda process is used. It raises the pH, causing hardness and metals in the water to precipitate out. Cold, warm, or hot lime processes can be used, and each …
  • Ion exchange softening
    In some industrial and municipal applications, if there’s high hardness, there may be post treatment for the removal of the hardness. Instead of lime, a softening resin can be used; a strong acid cation exchange process, whereby resin is charged with a sodium ion, and as the hardness …
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in Conclusion

  • SAMCO has over 40 years’ experience custom-designing and manufacturing wastewater treatment systems, so please feel free to reach out to us with your questions. For more information or to get in touch, contact us here. You can also visit our website to set up a call with an engineer or request a quote. We can walk you through the steps for developing the proper sol…
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