Treatment FAQ

what are the dangers of working on an anarerobic digester at a water treatment plant

by Noemi Wuckert Published 2 years ago Updated 2 years ago
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There is a history of risks associated with access to confined spaces and the associated potential for exposure to hydrogen sulphide in anaerobic digestion facilities. Additionally there are fire and explosion risks that need to be taken in to account.

Poor training and supervision of operators of anaerobic systems will lead to bad information causing unsafe practices and forgotten maintenance tasks. This can result in burns, explosions, and death by asphyxiation or poisonous hydrogen sulfide (H2S).

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What are the disadvantages of anaerobic digestion?

Sep 20, 2018 · If the anaerobic digesters run inefficiently, it can cause odor levels which can be a nuisance. Conclusion on Facts About Anaerobic Digestion Stimulating facts about anaerobic digestion is that it is a viable source of renewable energy and can serve the world needs for clean and green energy.

What are anaerobic digesters and how do they work?

ANAEROBIC DIGESTION . The following sections identify major hazards that can exist with an AD facility. These include: • General safety precautions • Hazards associated with biogas • Confined space entry • Electrical system hazards Figure 1 shows a feed hopper for an anaerobic digester with a dozen warning signs, including

What can cause anaerobic digestion plants to explode?

Dec 21, 2020 · Fires and explosions associated with anaerobic digesters and methane storage systems are more common than people realize, mostly because of widespread under-reporting. This is especially true in “near miss” situations, where there is no human injury or death. via teamaquafix.com

How common are anaerobic digesters and explosions?

There is a history of risks associated with access to confined spaces and the associated potential for exposure to hydrogen sulphide in anaerobic digestion facilities. Additionally there are fire and explosion risks that need to be taken in to account.

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Is anaerobic digestion harmful?

When manure is anaerobically digested, the biogas produced is primarily composed of methane and carbon dioxide, with lesser amounts of hydrogen sulfide, ammonia, and other gases. Each of these gases has safety issues. Overall, biogas risks include explosion, asphyxiation, disease, and hydrogen sulfide poisoning.Apr 12, 2019

What are the disadvantages of using a digester?

Low-level pollution isn't the only disadvantage of this biogas production process. Anaerobic digesters also present a risk of much more serious environmental damage due to toxic spills. The news is rife with examples of accidents on farms that result in an overflow of slurry sludge on neighbors' properties.Mar 1, 2021

What are the precautions that should be followed during the biogas production?

GeneralUse corrosion-resistant material to water or sulphur products.Equipment should be designed not to let biogas in or out.Electrical installations must comply with standards and regulations.Dec 18, 2020

What Every operator should know about anaerobic digesters?

Most anaerobic digestion processes at wastewater treatment plants operate in the mesophilic range. It is important for operators to maintain temperatures within a narrow range — typically, 35°C to 37°C (95°F to 98°F). The temperature within a digester must not be changed more than 0.6°C (1°F) per day.

What are the advantages and disadvantages of anaerobic?

Advantages: Anaerobic respiration is relatively rapid, and it does not require oxygen. Disadvantages: Anaerobic respiration generates only two ATPs and produces lactic acid. Most lactic acid diffuses out of the cell and into the bloodstream and is subsequently absorbed by the liver.

What are the advantages & disadvantages anaerobic digestion?

It reduces odour below unprocessed waste odour levels. an example of this is the comparison between manure spreading and the same material spread after anaerobic digestion when it is known as “digestate”. It is much less likely to cause environmental pollution than spreading untreated organic waste on land.Oct 23, 2015

What happens in an anaerobic digester?

Anaerobic digesters are simply an enclosed structure where anaerobic break down of manure organic matter takes place. The anaerobic microorganisms convert the organic matter into biogas, which then can be captured and utilized for energy as a flammable gas.

What are the disadvantages of biogas?

Disadvantages of BiogasFew Technological Advancements. An unfortunate disadvantage of biogas today is that the systems used in the production of biogas are not efficient. ... Contains Impurities. ... Effect of Temperature on Biogas Production. ... Less Suitable For Dense Metropolitan Areas.

Is biogas safe for the environment?

Biogas also helps mitigate methane emissions that would have otherwise escaped from landfills or manure lagoons. Using this methane as a fuel dramatically reduces its climate impact by converting it into CO2, which is up to 34 times less potent as a greenhouse gas.Sep 24, 2020

Does anaerobic digestion require water?

In practice, anaerobic digestion can only be implemented in locations with sufficient access to water [78] . Consistency of water supply is also important, with seasonal breaks in supply likely to increase the proportion of digesters that are abandoned [79]. ...

What does a digester do in wastewater treatment?

Anaerobic wastewater digester systems are a collection of processes by which microorganisms break down biodegradable material in the absence of oxygen.

What are the problems involved in biogas production?

Operators can encounter biogas plants problems....What are the problems that can occur in biogas plants?ProblemsMost likely causesRecommended actionFOS/TAC ratio has increasedVFA rate is too high Change in feedstock Lack of buffer Compounds inhibitionReduce OLR Use more manure in the mixte4 more rows

What are the risks associated with biogas?

The risks include, for example: Fire and explosion. Confined space hazards.

What is the best way to protect against explosion?

Install a device to protect against risks of explosion. Safety valve: digesters and biogas storage tanks must be equipped with safety devices ( safety valves) that prevent excessive vacuum or overpressure. Sluice gates: have 2 sluice gates for one digester in the case one of them breaks down.

Can biogas be explosive?

Under certain conditions, biogas in combination with air can form an explosive gas mixture. The risk of fire and explosion is particularly high close to digesters and gas reservoirs. It can occur because of a gas leak, creation of an explosive zone, welding, clogged or frozen pipes or others.

Is biogas corrosive?

H2S, CO2, and water make the biogas very corrosive. The composition can vary according to the nature of the incoming substrates and the operating conditions. Properties of biogas. Source: Institut National de l’Environnement Industriel et des Risques (INERIS) – Translated.

What are the pros and cons of anaerobic digestion?

Consistent supply of power. One of the major pros of anaerobic digesters is that it can offer a constant power supply to the universe. Since there is a continuous production of the waste materials used for the digestion process, anaerobic digestion can ensure a steady source of electricity generation.

How many cows are needed to run anaerobic digester?

The Anaerobic digesters are only economically feasible for larger farms. The EPA recommends that a farm should have at least 300 cows to be able to install and run the system. This limitation makes it difficult for smaller farmers with less number of animals to have these systems.

What is the end product of biogas?

The end product of the process is Biogas, which is a methane-rich gas. Once the biogas is cleaned, it is taken to a Combined Heat and Power (CHP) unit, where it is used to generate renewable energy. The byproduct of the process is often used as fertilizer.

What is the process of biodigestion?

The whole process of anaerobic bio-digestion takes place in a tank called the Anaerobic Biodigester. A biodigester breaks down organic matter using bacteria and in the absence of oxygen to capture methane gas released by the bacteria in the process.

What is digester in agriculture?

The digester disinfects the feedstock/ waste which goes through it , as long as the temperature is maintained above a required level for a pre-defined period. One of the most impressive facts about anaerobic digestor is that it produces gas, liquid and fibrous fertilizers which are very beneficial.

Is anaerobic digestion renewable?

Renewable. Another advantage of anaerobic digestion is that it is a renewable source of energy since waste products from animals and humans are produced continually, and unlike non-renewable energy, it does not exploit natural resources. The resources used provide a steady stream of inputs into the digesters.

What is anaerobic digestion?

There are two distinct uses of Anaerobic Digestion in Wastewater Treatment: 1 As a treatment process in its own right for primary sewage treatment/ organic industrial effluent, as known as a “UASB” 2 As a method of treating the sludge produced by Wastewater Treatment Plants.

What is sludge digested?

The digested sludge is de-watered, dried up and used as sewage sludge fertilizer while the gases produced are used as fuel or for driving gas engines. The supernatant liquor is re-treated at the treatment plant along with the raw sewage. The tanks in which sludge digestion is carried out are called sludge digestion tanks.

Where are wastewater treatment facilities located?

Located in Urban Areas – Wastewater treatment facilities are often located in dense, urban areas, where compost facilities are not. It makes logical sense for a highly populated area to ship organic waste to a nearby anaerobic digester where the energy content is recovered and the volume reduced.

How is sewage sludge disposed of?

The remaining sewage sludge after digestion can be disposed of sustainably , and without the heavy metals and other substance it may contain causing the problems which can occur when it is spread on land. This is done by a process known as “pyrolysis and/ or gasification”.

What are the products of decomposition of sewage sludge?

The products of decomposition are acid carbonates, organic acids with gases as carbon dioxide and hydrogen sulfide.

What happens during the first stage of fermentation?

In this stage, the organic acids and nitrogenous compounds of the first stage are liquefied i.e., transformed from large solid particles to either a soluble or finely dissolved form. The process is brought about by hydrolysis using extra cellular enzymes. It is during this period, that the intermediate products of fermentation in other words, acid carbonates and ammonia compounds, accumulate and the resulting gasification into H2 and CO2 is at a minimum. The pH value rises a little to about 6.8, odor is extremely offensive and the decomposing sludge entraps gases of decomposition, becomes foam and rises to the surface to form scum. This stage is known to last much longer than the proceeding stage of acidification and hence also termed as acid regression.

What is the stage of methane gasification?

It is the stage when more resistant materials like proteins and organic acids are broken up. Large volumes of methane gas of high calorific value, along with comparatively smaller volumes of carbon dioxide are evolved. The pH value goes to the alkaline range i.e., above 7 and a tarry odour appears. Gasification finally becomes very slow; the sludge becomes well adjusted and is stable enough for disposal. This stage in the digestion of sludge is also termed as alkaline fermentation.

When did the sewage digester explode?

On February 6, 1987 , two workers at a wastewater treatment plant were re-draining a sewage digester when an explosion lifted the 30-ton floating cover, killing both workers instantly. via www.cdc.gov

What are the risks of biogas?

The risks at biogas facilities include, for example: 1 Fire and explosion 2 Confined space hazards 3 Risk of Asphyxiation Risk of gas poisoning (H 2S, NH 3) 4 Risk of high-pressure gas or liquid leaks 5 Risks associated with rotating mechanical equipment Risks associated with pathogens (diseases)

What happened in 2020?

A tragic accident occurred at a wastewater treatment works on 4 December 2020 at a Wessex Water sewage sludge treatment facility near Avonmouth. Investigations are continuing into what caused an explosion at a wastewater treatment works that killed four people. [Permission to use the BBC image of the damaged biogas digester tank has been requested.]

What happened on October 16 2016?

The day of October 16, 2016 in Madison, Wisconsin began with thunder and lightning. As the employees of Madison Metropolitan Sewerage District arrived at work, lightning struck the fiberglass enclosure of their pressure regulator and flame-arrestor on top of the digester.

Can an explosion cause death?

An explosion can easily cause death. In Europe a set of regulations known as the ATEX Regs. applies to assess and manage explosion risks of this sort. In the UK the ATEX Regs. are applied under the Dangerous Substances and Explosive Atmospheres (DSEA) Regulations*. All biogas plants must comply with those regulations.

Do UK AD plants have to be ATEX?

All UK AD Plants should have completed an ATEX Risk Assessment of their specific site explosion hazards and taken action to ensure that their AD facility meets all legal UK requirements. Similar requirements may exist outside the UK – Check this with your regulatory authorities.

Can methane explode?

A little bit of gas in the air will burn and not explode, equally a methane filled space containing no oxygen will not explode, rather it would put out a flame. But, between these concentrations, there is the danger of an explosive zone. An explosion can easily cause death.

Common Problems with Anaerobic Wastewater Treatment Systems and How to Avoid Them

There are several different types of anaerobic wastewater treatment technologies, but some commonly used include lagoons; anaerobic digestors like UASBs (upflow anaerobic sludge blankets) and EGSBs (expanded granular sludge beds); and packed bed anaerobic filters. They tend to exhibit the same common anaerobic bacteria­-managing issues.

Oxygen exposure

Anaerobic wastewater treatment systems typically have several different groups of bacteria working together synergistically, and two of the groups are what we call facultative (they can grow anaerobically, or they can grow aerobically).

Equalization issues

Anaerobic wastewater treatment systems can be unstable. They don’t handle variation well in general, and they tend to get overloaded which can wash out the bacteria and force to you start the system from scratch again, which, as mentioned prior, can take months. In short, you don’t want to upset these systems .

Temperature

Anaerobic systems are not always ideal for colder regions. Since the bacteria have long growth rates of methanogens that symbiotically intermix with different bacteria populations, they just don’t do well where it’s cold. It can be a difficult situation because the bacteria take so long to proliferate to begin with.

pH

Another important operational parameter to maintain is pH. Bacteria can generally handle between 6.0 and 8.0 pH, but ideally you want to keep the system between 6.3 and 7.8.

Hydrogen sulfide

As prior mentioned, you never want to add sulfate into anaerobic systems because along with the methanogens who make the methane, there is a different anaerobic population that reduce sulfate to hydrogen sulfide—and if you have methanogens producing methane and sulfate-reducing bacteria (called SRBs) creating sulfide, now you have sulfide in the gas along with your methane.

How SAMCO can help?

SAMCO has over 40 years’ experience custom-designing and manufacturing anaerobic wastewater treatment systems for a range of industries and applications, so please feel free to reach out to us with your questions. Contact us here to set up a consultation with an engineer or request a quote.

What is anaerobic digester?

This process happens naturally when organic waste is trapped in an oxygen free environment. An “anaerobic digester” is basically a mechanical stomach. It is a machine used to intentionally replicate this process and capture the biogas produced by the anaerobic bacteria as a byproduct of digestion. Anaerobic digesters are also called “biodigesters” ...

What is digester used for?

Digesters can be large or small– they range from “microdigesters” used to process the organic waste from a single home to industrial scale digesters handling hundreds of tons of material at a time. Generally, a digester is made up of a series of tanks.

Why is AD important?

Because AD operates on stocks, it can overcome the limitation of intermittency that other renewables face. This allows digester operations and output to be quite consistent. They are able to run 24/7, produce a stable amount of biogas, and reliably generate an expected amount of electricity.

How does methane get released into the atmosphere?

When this process occurs in an open system, like a landfill or a manure slurry pit, the methane is released into the atmosphere as a greenhouse gas. Digesters allow this biological process to unfold in a closed system where the methane is captured and put to use as an alternative to fossil fuels.

What is biodegradable waste?

Anything that is biodegradable, or “biomass,” that comes from a plant or animal can be put into a digester, and is called a “feedstock.”. Anaerobic digesters manage feedstocks from farms, municipalities, and institutions– wastes that otherwise would not have a purpose.

How is biogas produced?

Biogas is produced as a result of bacteria decomposing organic matter in the absence of oxygen. The anaerobic bacteria that produce biogas are called “methanogens.”. Methane is flammable gas and is the primary component of traditional fossil fuel natural gas.

What is manure used for?

Manure is rich in phosphorous and nitrogen, two nutrients that are often used as fertilizer. The volume of manure generated on CAFOs is often too large to be able to be responsibly applied back on the land. CAFOs often store manure in large slurry pits, rather than spreading it on the land.

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Safety Precautions For Anaerobic Digestion Systems

Biogas

  • The biogas produced by an anaerobic digestion plant is composed of combustible gases methane (50-75%), carbon dioxide (25-50%), water (H2O), nitrogen (N2), oxygen (O2), hydrogen sulfide (H2S), ammonia (NH3), and trace elements (organo-halogenated, siloxanes, etc.). H2S, CO2, and water make the biogas very corrosive. The composition can vary accordi...
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Health & Safety Risks Associated with A Biogas Plant

  • All the following risks are easily mitigated if health & safety are taken into account at all phases of a biogas project development. The risks include, for example: 1. Fire and explosion 2. Confined space hazards 3. Risk of Asphyxiation 4. Risk of gas poisoning (H2S, NH3) 5. Risk of high-pressure gas or liquid leaks 6. Risks associated with rotating mechanical equipment 7. Risks as…
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Safety Precautions

  • General
    1. Use corrosion-resistant material to water or sulphur products 2. Equipment should be designed not to let biogas in or out 3. Electrical installations must comply with standards and regulations Regarding the fire hazards: 1. The constituent materials, in particular digesters or the combustio…
  • Digesters, post-digesters and biogas storage tanks
    1. Install a device to protect against risks of explosion 2. Safety valve: digesters and biogas storage tanks must be equipped with safety devices (safety valves) that prevent excessive vacuum or overpressure 3. Sluice gates: have 2 sluice gates for one digester in the case one of t…
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Examples of Past Accidents on Biogas Plants

  • In Europe, there were about 800 accidents on biogas plants between 2005 and 2015. Fortunately, less than a dozen of them had consequences on humans. Here are some examples.
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Need More Information?

  • Biogasworld is your go-to information resource in the industry of biogas and biomethane/RNG. Our team has the profound knowledge of the market that allows us to share the most relevant data on strategically important topics. Our library of resources includes topics such as risks and safety precautions on biogas plants. Download a sneak peek of our report that is specifically ab…
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