Treatment FAQ

how to treat sludges in wastewater treatment

by Miss Yadira Bernhard Published 3 years ago Updated 2 years ago
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  1. Sludge Thickening. The first step in the sewage sludge treatment plan is called thickening. ...
  2. Sludge Digestion. After amassing all the solids from the sewage sludge begins the sludge digestion process. ...
  3. Dewatering. After retrieving useful gases and other byproducts, the remaining sludge is then dewatered before final disposal.
  4. Disposal. Once the sludge has been effectively dewatered, it can be buried underground in a sanitary landfill or can be used as a fertilizer, depending on its ...

4-Step Wastewater Sludge Treatment Process
  1. Step 1 – Sludge Thickening. The first step in the sewage sludge treatment plan is called thickening. ...
  2. Step 2 – Sludge Digestion. After amassing all the solids from the sewage sludge begins the sludge digestion process. ...
  3. Step 3 – Dewatering. ...
  4. Step 4 – Disposal.
Apr 3, 2018

Full Answer

How to treat and dispose sludge?

  • Increases solids content to 15 to 30%
  • Air drying reduces pathogens
  • Centrifugation and filtration result in some loss of nutrients

How to reduce sludge in a septic tank system?

  • Determine the size of your septic tank system according to the number of people living at your house and how much waste is generated.
  • Know the location of your septic tank and drain field so that inspections can be done at regular intervals.
  • Flush down only toilet paper and human waste down the toilet.

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How does activated sludge wastewater treatment work?

Some of the advantages of using IFAS include:

  • Improved nitrification as compared to simple suspended growth systems due to combining the aerobic, anaerobic and anoxic zones and increasing the sludge retention time
  • Faster restoration of system nitrification due to the large mass of nitrifiers on the fixed film
  • Increased process stability

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How to remove sludge and clean a heating oil tank?

  • You have an oil tank which is buried and can be replaced by one that is indoors and less of an environmental risk.
  • You have an oil tank which is leaky and needs replacement anyway.
  • You have an old oil tank which is not yet leaking but is in badly rusted condition with indications that rust perforation is a serious risk.

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How do you treat sludge in wastewater?

Many sludges are treated using a variety of digestion techniques, the purpose of which is to reduce the amount of organic matter and the number of disease-causing microorganisms present in the solids. The most common treatment options include anaerobic digestion, aerobic digestion, and composting.

What is a sludge and how it is treated?

Sludge is the human waste that is present in the waste water which is left during the sewage treatment. It is used in the production of biogas and manure. This is because it is an organic waste. Treatment: Sludge is collected and decomposed using an anaerobic bacterium.

How do you remove sludge from water?

There are various options for treating sludge including stabilization, thickening, dewatering, drying, and incineration. The costs for treating sludge and removing sludge from wastewater are roughly the same. Typically a polymer chemical is used for the volume reduction process known as dewatering.

How is sludge treated and disposed?

Dewatered sludge can be buried underground in a sanitary landfill. It also may be spread on agricultural land in order to make use of its value as a soil conditioner and fertilizer. Since sludge may contain toxic industrial chemicals, it is not spread on land where crops are grown for human consumption.

Why is sludge treated?

Before sludge goes through its final disposal, it must be treated to bring down the volume and stabilize the organic materials. Stabilized sludge does not have a harsh smell and can be handled without risk of safety hazards. With a smaller volume, the costs for storing, pumping, and disposing of the sludge are less.

What is the best way to treat sludge?

There are various options for treating sludge including stabilization, thickening, dewatering, drying, and incineration. The costs for treating sludge and removing sludge from wastewater are roughly the same. Typically a polymer chemical is used for the volume reduction process known as dewatering. Polymers are slippery chemicals, which means ...

How does dewatering sludge work?

Dewatering decreases sludge liquid volume as much as 90 percent. Digested sludge is put through large centrifuges that work in the same fashion as a washing machine spin cycle. The spinning centrifuge produces a force that separates the majority of the water from the sludge solid, creating a biosolid substance.

What are the steps of wastewater treatment?

The steps are as follows: removal of solid particles, neutralization, odor control, disinfection, and sludge treatment and removal.

What can help reduce chemical separation?

Heat pads and insulation can assist with keeping chemicals at the proper temperature, substantially decreasing the possibility of separation and settling. A mixing system can also be installed to reduce the incidence of chemical separation.

Is it safe to store wastewater treatment chemicals?

The chemicals required for water treatment must be used more aggressively and in larger quantities for wastewater than municipal drinking water. As such, safe, proper storage for wastewater treatment chemicals is critical.

Does wastewater treatment produce sludge?

Wastewater treatment produces sludge in both on-site (i.e. septic tank) and off-site (i.e. activated sludge) systems. As wastewater treatment takes solids out of the wastewater, it is inevitable that there will be sludge remaining.

Why is it important to treat sludge?

Therefore, it is extremely important to properly treat such sludge in order to minimize its environmental repercussions.

How is sewage treated?

While sewage sludge is usually treated using a standard plan of action , it is extremely important to factor in aspects like the origin of the sewage, the treatment process used to reduce the sewage to sludge, as well as the possible byproducts that can be retrieved from it for further use before choosing a sludge treatment plan.

How does sewage sludge digest?

After amassing all the solids from the sewage sludge begins the sludge digestion process. This is a biological process in which the organic solids present in the sludge are decomposed into stable substances. This process also helps reduce the total mass of solids, while destroying any present pathogens to enable easy dewatering. The sludge digestion process is a two-phase process. In the first stage, the dry solid sludge is heated and mixed in a closed tank to enable anaerobic digestion by acid-forming bacteria. These bacteria hydrolyze the large molecules of proteins and lipids present in the sludge and break them down into smaller water-soluble molecules, which they then ferment into various fatty acids. The sludge then flows into the second tank where it is converted by other bacteria to produce a mixture of carbon dioxide (CO 2) and methane, after which the methane is collected and reused to power the digestion tank and generate power (depending on the quantity retrieved).

How much water is in dewatered sludge?

In most cases, dewatered sludge usually contains a significant amount of water, as much as 70 percent, in spite of its solidified state. Therefore, it is important to dry and dewater the sludge beforehand.

What is the purpose of wastewater treatment?

Mainly many sludges are treated using a variety of digestion techniques, the purpose of which is to reduce the bulk amount of organic matter and the number of disease-causing microorganisms present in the solids. Wastewater Treatment Plant like etp, zld stp plant etc are very good solutions for wastewater.

What is the first step in sewage treatment?

The first step in the sewage sludge treatment plan is called thickening. In this step, the sewage sludge is thickened in a gravity thickener to reduce its overall volume, thus enabling the easy handling of the sludge.

What is the process of sludge digestion?

The sludge digestion process is a two-phase process. In the first stage, the dry solid sludge is heated and mixed in a closed tank to enable anaerobic digestion by acid-forming bacteria.

What is sludge in water treatment?

Solids and wastes are collected as sludge in a variety of water treatment processes. These could include excess sludge from different sources such as the underflow of clarifiers. Produced sludge in different stages of water/wastewater treatment facilities should be dewatered and disposed of properly. Sludge is a difficult and special fluid ...

What are the consequences of poor sludge management?

Poorly designed sludge treatment and management systems can lead to undesirable consequences, such as plant shutdowns, financial loss, penalties and operational problems. Familiarity with the basic sludge management and treatment components outlined here will help operators ensure these systems are not overlooked. WT

What is dewatering equipment?

Dewatering equipment is needed to reduce the volume of liquid in produced sludge. Sludge dewatering can be carried out by different systems such as a filter press, decanter centrifuge and others. Most often a filter press system is used, although other options for dewatering are available.

How many sludge pumps should be in a plant tank?

Ideally, each tank should be provided with a minimum of two sludge pumps (one operating and one standby), which can be used for circulating and mixing of contents. Usually, if a plant produces different sludges — such as primary sludge and secondary sludge — they are combined and treated together.

What is the first stage of sludge collection?

The first stage after the collection of sludge is usually a sludge holding tank system, which will feed the sludge to the next stage of treatment . A sludge tank system is typically used for thickening and sludge flow equalization. There should be sludge holding tank recirculation pumps and sludge transfer pumps.

How long can a sludge tank be stored?

There should be sludge holding tank recirculation pumps and sludge transfer pumps. The sludge tank usually has a capacity of one day of storage. Sometimes, however, the sludge tank system is designed for several days of storage. For large plants, it may hold just half a day of sludge production.

Is sludge a special fluid?

Sludge is a difficult and special fluid to handle. It needs special equipment for handling, transferring and processing. Further, sludge disposal requires great care as there are strict environmental rules to follow. However, sludge treatment and management systems are often overlooked.

How to dispose of municipal solid waste?

The main method used to dispose of municipal solid waste (MSW) is to place it in a “landfill”—also called a “garbage dump” or a “rubbish tip”— 85 to 90% of domestic waste and commercial waste is disposed of in this way. If the landfill is suitably aerated and if it has sufficient amounts of organic waste, aerobic degradation naturally sets in. Depending on the components of the landfill, i.e., if it has sufficient amounts of organic matter with no toxic chemicals, then both aerobic and anaerobic degradation set in. Initially anaerobic degradation produces volatile carboxylic acids and esters, which dissolve in the water that is present. In the next stage of decomposition, significant quantities of methane gas (biogas) are released as these acids and esters are degraded to methane and carbon dioxide. The presence of heavy metals and polyhalogenated aromatics dampen the growth of microorganisms. Care must be taken to ensure that these pollutants are pretreated before being dumped into the landfill. Another way to overcome the presence of these growth retardants is to inoculate the landfill with microorganisms adapted to high concentrations of these toxins. One of the major problems of landfills is the leachate —water seepage from the landfill. This leachate contains organic, inorganic, and microbial contaminants extracted from solid waste, which may contaminate the groundwater. Aerobic degradation is the typical treatment for rapidly decreasing the biological oxygen demand (BOD) of the leachate. In the past, landfills were often simply “holes in the ground” that had been created by mineral extraction. Modern municipal landfills are much more highly designed and engineered. Anaerobic digestion is gaining more acceptance in the treatment of solid wastes. The high solids reactor concept for anaerobic digestion can handle more than 30% dry solids in the feed material and achieve a high conversion of organics to methane ( Rivard, 1993 ).

What is compost bioremediation?

Compost bioremediation refers to the use of a biological system of microorganisms in a mature, cured compost to sequester or break down contaminants in soil. Microorganisms digest, metabolize, and transform contaminants in soil and ground into humus and inert byproducts, such as carbon dioxide, water, and salts. Compost bioremediation has proven effective in degrading or altering many types of contaminants such as chlorinated and nonchlorinated hydrocarbons, wood-preserving chemicals, solvents, heavy metals, pesticides, petroleum products, and explosives. The compost used in bioremediation is referred to as “tailored” or “designed” compost in that it is specially made to treat specific contaminants at specific sites. In addition to reducing contaminant levels, compost advances this goal by facilitating plant growth. In this role, compost provides soil conditioning and also provides nutrients to a wide variety of vegetation. In 1979, at a denuded site near the Burle Palmerton zinc smelter facility in Palmerton, PA (United States), a remediation project was started to revitalize 4 square miles of barren soil that had been contaminated with heavy metals. Researchers planted Merlin Red Fescue, a metal-tolerant grass, in lime fertilizer and compost made from a mixture of municipal wastewater treatment sludge and coal fly ash. The remediation effort was successful, and the area now supports a growth of Merlin Red Fescue and Kentucky Bluegrass (Chaney, 1994 ). A similar success story was observed for the remediation of soil contaminated with petroleum hydrocarbons ( Fordham, 1995 ).

Why is sludge not disposed of?

This is not a common method of disposal of sludge because it is contingent on the availability of a large body of water adequate to permit dilution. At some sea coast sites the sludge, either raw or digested, may be barged to sea far enough to make available the required dilution and dispersion.

What is sludge digestion?

Sludge digestion is a biological process in which the organic matter present in the sludge is decomposed by micro-organisms and is thus stabilized. It is accomplished in sludge-digestion tanks or digesters, which are usually closed cylindrical tanks. The principal purposes of sludge digestion are to reduce its putrescibility or offensive odour, pathogenic contents and to improve it dewatering characteristics.

What is chemical conditioning?

Chemical conditioning is the process of adding certain chemicals to the sludge which results in coagulation of the solids and release of the absorbed water , thereby facilitating easy extraction of water. The chemicals used are ferric chloride, lime, alum and organic polymers, the more common being ferric chloride with or without lime.

Can you use chemical conditioning on digested sludge?

Chemical conditioning may be applied to a digested sludge or a raw slu dge. However, digested sludge, because of its high alkalinity exerts a huge demand of chemicals and therefore the alkalinity has to be reduced to effect a saving on the chemicals. This can be accomplished by elutriation.

How does a nozzle disc centrifuge work?

The centrifuge consists of a vertically mounted unit containing a number of stacked conical discs. Each disc acts as a separate low-capacity centrifuge. The liquid flows upward between the discs toward the centre shaft, become gradually clarified.

Can sludge be used as fertilizer?

Sludge may be disposed of on land as a fertilizer for raising crops. However, the use of raw sludge as a fertilizer directly on land for raising crops is not desirable since it is fraught with health hazards.

Can polyelectrolytes be used to dewater sludge?

They can be used to dewater sludges with no prior chemical conditioning, but the solids capture and centrate quality are considerably improved when sludges are conditioned with polyelectrolytes. For chemically conditioned sludges the solids capture rates may be 90% or more.

Why is sludge treated before disposal?

Coarse primary solids and secondary sludge (sometimes called biosolids) accumulated in a wastewater treatment process must be treated before disposal to ensure environmentally responsible and lawful outcome. Sludge is often inadvertently contaminated with toxic organic and inorganic compounds and is nutrient-rich.

What is the stabilization of sludge?

Sludge Stabilization. Once the sludge is thickened, two options are available for further treatment of the concentrated sludge. It can be dewatered to a solid content of between 30-40% or it can undergo stabilization processes to reduce the organic materials in the sludge before going to the dewatering step. Coarse primary solids and secondary ...

What happens if sludge is landfilled?

If sludge were landfilled without stabilization, it would still break down naturally (and anaerobically, most likely); however, the biogas (mixture of 55-75% CH4 and others, mainly CO2) would escape directly into the atmosphere, and CH4 is a worse greenhouse gas than CO2.

What is secondary sludge?

The secondary sludge is primarily insoluble solids such as biomass of microorganisms. The objective of aerobic digestion is to degrade insoluble solids in an aerobic environment. Aerobic digesters are simply CSTRs, not much different from those used in activated sludge.

How does lime stabilize sludge?

Lime stabilization is achieved when a sufficient amount of lime is added to the sludge to alter the value of pH to a high level (>11) that no microorganisms can survive. A similar lime treatment can be applied after sludge dewatering ...

Why is lime used after dewatering?

Because lime treatment does not destroy or alter any organic matter, in order to prevent future decomposition of organic solids in the sludge, an excessive amount of lime is often required to maintain the high pH value.

What can be processed in anaerobic digesters?

Almost any organic material can be processed in this manner. This includes biodegradable waste materials such as waste paper, grass clippings, leftover food, sewage, and animal waste. Alternatively, anaerobic digesters can be fed with specially grown energy crops to boost biogas production.

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